What Is The Recommended Crimping Force For Different Applications?
Release time:
2025-04-21
Pressure relay is widely used in various fields such as industrial production, electronic manufacturing, and automotive maintenance to ensure a firm and stable connection. The requirements for crimping force vary in different application scenarios. The following will explore the recommended compression force for different application scenarios.
Pressure relay is widely used in various fields such as industrial production, electronic manufacturing, and automotive maintenance to ensure a firm and stable connection. The requirements for crimping force vary in different application scenarios. The following will explore the recommended compression force for different application scenarios.
1、 Electronic manufacturing industry
In the electronic manufacturing industry, crimping is commonly used for connecting wires to terminals, connectors, etc. The recommended crimping force should be determined based on the specifications, materials, and cross-sectional area of the terminals and wires. Generally speaking, the crimping force needs to ensure good electrical contact between the wire and the terminal, while avoiding excessive force that may cause wire breakage or terminal deformation. In practical operation, the selection should be based on the product manual or industry standards.
2、 Automotive manufacturing industry
In the automotive manufacturing industry, crimping is widely used in wire harnesses, battery connections, and other applications. Due to the complex working environment of automobiles, the reliability requirements for connections are extremely high. Therefore, it is recommended to ensure that the crimping force is firmly connected and resistant to harsh environments such as vibration and high temperature. In addition, the fatigue strength of the material needs to be considered to ensure that the connection can maintain stability even after long-term use.
3、 Industrial production line
The crimping on industrial production lines often involves the connection of metal parts. The recommended pressing force here needs to be determined based on the material, size, and connection form of the parts (such as bolt connection, welding, etc.). The crimping force needs to ensure effective mechanical connections between the parts, while avoiding excessive pressure that may cause damage or deformation of the parts.
4、 Aerospace field
The aerospace industry has extremely high requirements for the reliability of connections, so crimping is widely used in this field. The recommended crimping force should be determined based on the special characteristics of the material, the precision of the parts, and the working environment (such as high temperature, high pressure, high cold, etc.). In addition, strict quality testing is required to ensure that the connection meets relevant standards.
Summary: The recommended compression force for different application scenarios varies due to factors such as environment, materials, specifications, etc. When selecting the crimping force, it is necessary to fully consider the actual application requirements, follow the product manual or industry standards, and ensure that the connection is firm and stable. At the same time, regular quality inspections are conducted to ensure that the crimping quality meets the requirements and guarantees production safety.
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